Total Projected Annual Savings
$8,800,000
per year
Based on current production volume of 200M pieces/year
467%
Year 1 ROI
4 mo
Payback Period
$1.54M
Implementation Cost
$26.4M
3-Year NPV
💰 Value Drivers Breakdown
Changeover Time Reduction
42% fewer changeovers through intelligent sequencing
$3.1M
OTIF Improvement
From 85% to 97.2% - reduced penalties and expediting
$2.5M
Planning Efficiency
8 hours → 3 minutes per planning cycle
$1.3M
Capacity Utilization
+8% effective capacity through better scheduling
$1.9M
📈 ROI Timeline
Q1
Q4
Investment: $1.54M Month 4: Payback Year 1: +$7.26M net
Payback achieved by Month 4 based on conservative estimates